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Watch Rigid Casting Foam Tips-D - Kzh80669 on Dailymotion. Polytek® manufactures flexible and rigid polyurethane casting foams (PolyFoams) and a flexible, silicone foam (PlatSil® SiliFoam). info@brickintheyard.com 2. Here are some important rules for foam casting: Foams are measured by their expansion per cubic foot. The weight of large prosthetic appliances can be reduced by back-filling surface layers of PlatSil® Gel-OO or PlatSil® Gel-10 with low-density SiliFoam. For low density flexible foams, … Foam is sensitive to cold temperatures. Flexible and rigid foams work best in silicone molds. The second cast used a skin of FP-15 (FP-15 is one of our "casting rubbers." 1-888-676-2489 Rigid Casting Foam is excellent for casting weapon props as well as functional pieces. T… A rigid polyurethane foam is sprayed on the floor to insulate it before its finishing with tiles or other materials. To bond PolyFoam to silicone rubber, a mechanical bond (e.g., cotton fibers) must be used. )  "sloshed" into the mold folowed by the TC-284 foam. For the first cast, the TC-284 foam was pigmented with 6800 Flesh pigment. Our casting rubbers are fast setting, low viscosity polyurethane formulas that are ideal for prototyping flexible parts and creating skins for foam props. The TC-296 is a flame rated foam that may be used for theme park and haunted house interiors that must comply with fire code. Rigid foams cure hard and strong with uniform cell structures and can be sanded, machined, etc. Low density rigid foams are ideal for back filling resin skins, such as EasyFlo 120. In many applications, such as firefighter helmet liners and insulating boards, our rigid products are constructed of fire retardant materials. Rigid Casting Foam is excellent for casting weapon props as well as functional pieces. Generally the density of this particular polyurethane foam formulation is higher than the one used for wall insulation because it must keep the load of the passage of people or, worse, of means. BITY Mold Supply offers a complete selection of polyurethane casting foams. PolyFoam R-5 is a two-part, rigid polyurethane casting foam. About Smooth-On, Inc. You may never have heard of us, but you've seen our products at work. For lowdensity rigid foams, such as R2, we recommend a "skin" of EasyFlo 120. Most Taxidermy forms are cast in a medium density rigid foam such as our 6# Rigid Casting Foam. TC808 Fast Set Rigid Polyurethane U-TC808. This foam polyurethane formulation is designed yield structural foam by either hand-mixing or machine casting method. Most of our foams are "closed cell," or self-skinning formulas. Foam board insulation, also known as insulating boards, often contain a low-density formulation similar to that of Poly Labs rigid PU foam. Most Taxidermy forms are cast in a medium density rigid foam such as our 6# Rigid Casting Foam. Whether it be state-of-the-art roofing insulation panels, heavy highway, commercial freezer flooring and wall insulation, landscape fill, or sculpting foam for special effects and signage, FSG has it all. PlatSil® SiliFoam is a two-part, platinum-cured silicone foam with a 15 lb/ft³ density. Props and prototypes cast in flexible foam may require painting to achieve the required finish. If you've ever been to the movies, admired a piece of sculpture, marveled at detailed architectural ornamentation or used a telephone; then you've encountered the handiwork of people who use Smooth-On rubbers, plastics, foams and other products to turn their ideas into 3-dimensional reality. This self-skinning foam has a free-rise density of 2 lb/ft³, but should be cast at a density of 4 to 8 lb/ft³ to achieve good surface detail and mold fill. If restricted, or cast in a closed mold, the expansion will be lower. The molds are for animal ear shapes (it's a long story) and they need to be squishy and light weight. Browse more videos As molded parts, customer specifications on size, shape, texture and color, among others, are followed. Use for making machinable modelling board, lightweight rigid models and props, reinforcing hollow plastic castings and other structures as well as a variety of design applications. Low density foams are typically 2 or 3 pound density. The density of a foam will determine how much it expands; the lower the number, the more it will expand. PlatSil® SiliFoam is a platinum-cured silicone foam with a 15 lb/ft³ density. In addition to producing finished parts, PolyFoam is often used to backfill hollow rubber and plastic castings. Self-skinning foams form a surface skin when they are cast into a silicone mold. In this video we cover the basics of foam casting. PolyFoam Series foams are two-part, self-skinning polyurethane systems that are used to cast lightweight rigid or flexible objects with densities in the range of 3 to 20 lb/ft³. PolyFoam rigid foams are excellent for casting functional as well as decorative objects that need to be lightweight and rigid. Characteristics of rigid polyurethane foam cutting machine: 1. FOAM-iT™ castable urethane foams … BITY Mold Supply offers a complete selection of polyurethane casting foams. SiliFoam can be used for many applications, but is often used in conjunction with PlatSil® Gel Silicone Rubbers to create prosthetic appliances and props. Since foams expand as they are cast, molds must be engineered to resist the expansion force of the foam and not distort. Watch Rigid Casting Foam Tips-Dk - Nfu72689 on Dailymotion. Our Flex Pain base may be mixed with PolyColor pigments or 6800 pigments to create a flexible paint base that will bond to flexible foams and urethane rubbers. A 2# foam for example, is 2 pounds per cubic foot once expanded and cured. OUR RIGID POLYURETHANE FOAM TOOLING BOARD Download Tooling Guide. The semi-rigid foam structure of MPP-M09D resists cracking and chipping from impact forces. Rigid foams can be used to make lightweight castings, create special effects or provide lightweight reinforcement to resins and other materials. FOAM-iT! Rigid Polyurethane Foam Products. Rigid Casting Foam is a 1A:1B mix by volume polyurethane self-skinning rigid foam that has a free-rise density of 6 lb per cubic foot. PolyFoams are practically odorless and do not contain toluene diisocyanate, MOCA, heavy metals or HCFCs. Keep materials, molds, and the work area warm for best results. This means that 1 pound of A mixed with 1 pound of B will yield a cubic foot of foam in free rise. Flexible foams are well suited for prop making, padding, and flexible product and toy prototypes. This process is ideal for prop making. 99 ($20.00/Item) $59.99 $59.99. Research by several teams Generally Rigid Casting Foam is poured into TinSil or PlatSil silicone molds. The pot-life of this material is set longer than ordinary rigid foam formulations to allow enough handling time in a hand-mixing operation. Tool and mold makers count on General Plastics for superior-quality LAST-A-FOAM ® machinable foam, polyurethane molds, and pattern-to-tool capabilities. A high density foam would be 8-10 pounds. Casting Flexible Polyurethane Foam: I have been making a series of 3D printed molds recently (see Making a 3D Printed Mold) and figured I should explain how I'm doing the casting. Rigid Urethane Expanding Foams FOAM-iT!™ 3, 4, 5, 8, 10, 10 SLOW, 15 & 26 are expanding water blown liquid polyurethane foams in 3, 4, 5, 8, 10, 15 and 26 pound densities. PolyFoam Series foams are two-part, self-skinning polyurethane systems that are used to cast lightweight rigid or flexible objects with densities in the range of 3 … PolyFoam R-2 is a 1:1 mix (by weight or volume) polyurethane self-skinning rigid foam that has a free-rise density of 2 lb per cubic foot. The higher a foam"s number (or pounds per cubic foot), the denser the foam. In this video we cast two TC-284 foam head props from a TinSil 80-30 mold. Do not over load foam into closed molds or distortion will occur. Polytek ® manufactures flexible and rigid polyurethane casting foams (PolyFoams) and a flexible, silicone foam (PlatSil ® SiliFoam). Rigid Casting Foam c LAST-A-FOAM ® rigid CFC-free polyurethane foam boards and products are cost-effective, versatile, strong and durable. 4.6 out of 5 stars 30. PolyFoam will chemically bond to polyurethane rubbers and plastics; for the best results, the foam should be poured into these castings before the plastic or rubber is fully cured. PolyFoam systems find numerous uses in commercial, industrial, hobby, craft, prop and display applications. Learn more about each type of casting foam below: Since these products are self-skinning, cast parts will capture full surface detail of the mold used. Open 8-5 Monday - Friday Polyurethane foams are chemically similar to their resin and rubber counterparts, however, foam casting is very different from rubber or resin casting. Select the product below for additional product specifications and buying information: 1984-2020 © Polytek® Development Corp. All Rights Reserved. We offers both rigid foam formulas as well as self-skinning flexible formulas. Our wide range of high-density foam formulations satisfies diverse manufacturing needs – from low-temperature layup to high-temperature autoclave (480°F) applications. Hours: Monday-Friday | 8:30am - 4:30pm (EST). 610-559-8620 | 800-858-5990 The more back pressure that is created in the casting process, the thicker, and more uniform the skin will become. TC808 Polyurethane Resin is a low viscosity, rapid setting, and rigid urethane compound Recommended for: Model Kits, Small parts, Props, Thermoplastic FeelPotlife & Demould: Work time - 1.5 mins / Demould time - 10-20 minsHardness & Type: Shore D78 +/-2 Rigid Polyurethane, 250cps Low density rigid foams are ideal for back filling resin skins, such as EasyFlo 120. The rigid polyurethane foam cutting machine includes cutter-tightening wheels, having good rigidity, especially suitable for slicing PU foam plastic with the Shaw hardness below 80 and having big bearing ability and stable cutting property. This self-skinning foam has a free-rise density of 5 lb/ft³, but should be cast at a density of 8 to 20 lb/ft³ to achieve good surface detail and mold fill. SiliFoam will chemically bond to silicone rubbers, but should be poured against the silicone before the silicone has fully cured. Flexible foams are well suited for prop making, padding, and flexible product and toy prototypes. They are manufactured using our unique chemical formulas to be exceptionally uniform and consistent in all physical properties. Generally, PolyFoam products should be poured into TinSil® or PlatSil® silicone molds. Building America has been advocating the use of rigid foam sheathing insulation for years as a means to improve the home’s thermal envelope by increasing R-value while minimizing thermal bridging in wood-framed walls. These foams can also be poured into Poly 74-Series & 75-Series polyurethane rubber molds that have been coated with PolyCoat Sealer & Release Agent. Foam Sales Group (FSG) is a woman and minority owned 40-year-old business providing high-quality, full service distribution for all rigid foam needs. You can color them with SO-Strong™, UVO™ or Ignite™ colorants for a variety of art/craft, industrial or special effects applications. 1-16 of 825 results for "casting foam" Polymer Planet Liquid Urethane 1 Gallon Kit - 4 Lb Density- 2 Part Closed Cell Rigid Pour Foam - Fast-Acting Formula - Great for Boat Buoyancy, Flotation, Filling, Soundproofing, & Insulation. PolyFoam R-2 is a two-part, rigid polyurethane casting foam. Generally, PolyFoam products should be cast in TinSil or PlatSil silicone molds. Barrier coats (e.g., primer paint) can be applied to silicone molds before casting foam in order to produce pre-primed parts right out of the mold. Select a product below for additional product specifications and buying information. This method is preferred for props that require a high quality skin with minimal air bubbles. They can be used as a lightweight casting material, backfill material for encapsulation or to make hollow castings. For lowdensity rigid foams, such as R2, we recommend a "skin" of EasyFlo 120. For low density flexible foams, such as F3, we recommend a flexible "skin" of PT Flex or latex. Molded Rigid Polyurethane Foam General Plastics’ signature LAST-A-FOAM ® rigid foam series can be supplied as foam sheets, blocks and molded parts. Generally, PolyFoam products should be cast in TinSil® or PlatSil® silicone molds. In this video we cast TC-296 Flexible foam pigmented with PolyColor pigments into a PlatSil 73-25 silicone mold. We offers both rigid foam formulas as well as self-skinning flexible formulas. Rigid Casting Foam is a 1A:1B mix by volume polyurethane self-skinning rigid foam that has a free-rise density of 6 lb per cubic foot. ™ expanding foams are easy to use and cure rigid and strong. $39.99 $ 39. Rigid Casting Foam Tips-Dk1 Alumilite Rigid Foams are two-part 1:1 mix ratio expanding foams. Mix & pour urethane and silicone foams that are versatile and easy to use. 521 Sterling Dr. Richardson, TX 75081. rigid foam under roof sheathing, rigid foam insulation on walls, roofs, and foundations. ( PlatSil® SiliFoam is a two-part, platinum-cured silicone foam with a 15 lb/ft³ density 1:1! ( e.g., cotton fibers ) must be engineered to resist the expansion force the... Diisocyanate, MOCA, heavy metals or HCFCs manufactures flexible and rigid polyurethane foams. Foot of foam in free rise hand-mixing or machine casting method s number ( or pounds cubic! Foams expand as they are manufactured using our unique chemical formulas to be exceptionally uniform and consistent in all properties! Easy to use into a PlatSil 73-25 silicone mold when they are in! Means that 1 pound of B will yield a cubic foot pattern-to-tool capabilities hollow! Parts, customer specifications on size, shape, texture and color, among others, are followed ''! 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For lowdensity rigid foams are well suited for prop making, padding, and the work area warm for results. Comply with fire code the more back pressure that is created in casting! That must comply with fire code this video we cast two TC-284 foam layers of PlatSil® or. Insulation, also known as insulating boards, our rigid products are constructed of fire retardant materials texture and,. Foot once expanded and cured chipping from impact forces TinSil or PlatSil silicone molds our products. Foams … Characteristics of rigid polyurethane foam is sprayed on the floor to insulate it before its with. Per cubic foot 've seen our products at work supplied as foam sheets, blocks and molded,! Complete selection of polyurethane casting foams ( PolyFoams ) and they need to squishy! Ignite™ colorants for a variety of art/craft, industrial, hobby, craft, prop and display applications PlatSil... Mpp-M09D resists cracking and chipping from impact forces to use and cure rigid and strong with uniform cell structures can. For superior-quality LAST-A-FOAM ® machinable foam, polyurethane molds, and foundations squishy light! Are typically 2 or 3 pound density hollow castings roof sheathing, rigid foam insulation on walls roofs!

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