how to crimp msd spark plug wires

Building your own wires will take a little extra time, but it is worth it in the end to have the right length and routing of the wires for your application. Whitaker was another company who sold a crimp tool, had 1 for 50 yrs now. Copyright © 2020 Max Performance Automotive All rights reserved. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. The pro-crimp features a hardened steel frame with comfortable molded hand grips. Speedway Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy. My crimping tool is from MSD - Part Number 3505. IWISS Ratchet Spark Plug Wire Crimper for Spark Plug Ignition Wire and Terminals Dia. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm Wire Stripper - Crimper - Duration: 10:02. Get it as soon as Wed, Jan 13. 59 global ratings. It helped me keep track of the spark plug boot AND, I didn't run the risk of damaging or loosening the crimped on post end. Amazon's Choice for spark plug wire crimp tool. I am making these wires for an outboard engine but the principle is the same for any engine that requires spark plug wires. The MSD’s 8.5mm spark plug terminals feature “Dual Crimp” terminals. Cut wire to length (add 1” for stripping). Slide the boot 6-inches down the wire. Here is some advice! Next, put the terminal boots on before crimping the terminals to the wires. Depending on your application and what ignition system you are using, the plug wires should be considered a routine maintenance item. Pat talks about our red solid core spark plug wire and rajah ends. Starting at the post marked #1 on the distributor cap and moving counter-clockwise, the order is 1-3-7-2-6-5-4-8. Ensure you are getting the best performance out of your ignition system. The Tool is supplied with … The crimp produced from the MSD Pro Crimp tool produces excellent results every time! 58. Crimping the Spark Plug Wire Terminal Ends Prepare the terminal Ends. When there are no problems, the wires are forgotten and may go without being inspected or replaced over time. MSD has just posted up a new video that will show you all you need to know to cut and crimp the wires for your car with either type of end connector. There are two holes; one for the 8mm wire and another for the 8.5mm wire. Spark plug wires crimping tool LS-2048 ratchet crimp tool for crimping and stripping spark plug wire hand crimping plier crimper. MSD recently improved its spark-plug wire ends to include a different type of crimp process that is far better than the old way but requires a special crimping tool. Here's a look at the differences between the 6 series line-up. Extreme DIY 12,385 views This has to do with the suppression capabilities of the wire. I used to buy the "universal" V8 spark plug wire kits for my 1964 Ford Fairlane 500 Sports Coupe with the 260-ci V8. This is called Electro Magnetic Interference (EMI) and can disrupt rev limiters, ECU commands, and other devices. Learn about the wiring of GM HEI Ignition Distributors with our diagrams and guide. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. Door Window Frames. P/N 62260 – WIRE CRIMPING TOOL INSTALLATION INSTRUCTIONS To crimp spark plug wire terminals: 1. These Taylor terminals have an indentation at 1/8 of an inch on the terminal so have a good visual reference. Looking for an easy performance upgrade to your ignition system? Wiring a car may seem like a daunting process, but Jess explains the steps to successfully wire the ignition switch, headlight switch, and the dash gauges. Close the jaws of the vise to crimp the connector to the wire. Customer reviews. BTW - Start with your longest wires (1 & 2), work your way back. Page 1 of 1 Start over Page 1 of 1 . This makes for a really clean installation and if done correctly, protects the wires from burning or being in the way while working on the engine later on. If you make numbers of plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. How-To. For bracket cars and sportsman racing, maybe replace the entire wire set once throughout the year. With those reasons in mind, you can see why it is important to use a high-quality set of plug wires. The 8.5mm has only 50-ohms per foot resistance, yet thanks to its construction and core, the wire has extremely high suppression capabilities. FREE Shipping by Amazon. ... You need to mock up all your spark plug wires in their respective locations. © 2021 Speedway Motors, Inc. All Rights Reserved. MSD/Taylor & others sell crimp tools available from Summit or Jegs, those companies also sell generic tools for crimping spark plug terminals. Red 7mm Solid Core Spark Plug Wire, 33 Ft. Taylor 76640 8mm Solid Core Wires, Under Headers, HEI, 90, Blue, Selecting The Best Performance Spark Plug Wires, MSD Box Basics: Ignition Controller Buyer's Guide, Keep Your Sprint Car Engine Running at Peak Performance, GM HEI Ignition Distributor Wiring Diagrams and Guide, Speedway Tech Talk - Rajah Wires for Your Flathead. 59. Next, crimp the terminal to the wire, using a tool that properly rolls the sides of the terminal into the insulation. Work with one wire at a time. The slick ratchet action provides secure, factory quality crimps every time. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. Crimping with the MSD Mini-Stripper-Crimper PN 3503 Tools Required: Razor Blade Vise (4" Minimum) Needle Nose Pliers STRIPPING THE WIRE 1. Fabrication. What other items do customers buy after viewing this item? For use with PN 35051. See all 14 photos Assembling MSD wires doesn't require any special tools because a crimper is included, which mounts in a bench vise. Transmission … Included are the distributor cap boots and terminals, allowing you to cut the wire to the desired length and then install the terminal utilizing the included Mini Stripper Crimper. We installed plug boots and terminal ends that are used for socket style distributor caps. 4.7 out of 5. There is a lot more than a single wire … This will help prevent the wire from springing out. Spark plug wires are the arteries of your hot rod; Providing a path for electrons to flow to the spark plug and creating a spark across the plug gap to initiate the combustion process and power stroke. We made this job a breeze using MSD’s Pro wire stripper and crimper tool, designed with both standard and dual crimp features, under Speedway’s PN 54735051. Unboxing Crimping Hand Tool W Die Kit Electrician Crimper Wire Cable … The MSD guide for this tools call for 1/8″ of insulation to protrude from the crimp section. Follow along as MSD Spark Plug wires are installed onto a Ford Mustang. One of the most important parts of your racing operation is the engine. Also learn some tips to prolong the life of your engine. Want to upgrade the HEI your old motor came with? On engines running an ignition such as an MSD 8 or a high output magneto, the plug wires carry a considerable amount of voltage and energy. These crimp jaws alloy you to make professional style crimps to your spark plug wire sets. All of this while carrying thousands of volts to the plugs. This is especially true of the coil wire as it works up to eight times more than the other wires. Insert the plug wire into the mini stripper till it's flush with the end, then use a razor knife and cut the plug wire at the mark on the tool. A small dab of MSD spark guard will ease the installation of the boot. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. If you continue to use this site we will assume that you are happy with it. Dual Crimp Terminals. Learn about some of the differences between factory plug wires and the improvements you'll receive with a quality set of aftermarket performance wires. This will prevent confusing the firing order or making a plug wire too short, or worse yet, too long. The Pro-Crimp features interchangeable jaws allowing for a variety of different style crimps with one heavy-duty tool. Strip the outer silicone layer, leaving about ¾-inch to 1-inch of conductor wire visible. 4.5 out of 5 stars 42. Set a spark plug connector--supplied with the replacement wires--over the stripped end of the wire. The MSD 8.5mm Super Conductor Spark Plug Wires is a great choice when it comes to performance and racing applications. MSD's line of Ignition Control Boxes offer extreme improvements to drivability and high rpm applications. Use a Q-tip to coat this on the inside of the boot. In a spiral wound wire, the conductor is wrapped around a core which helps produce an effective choke or suppression capability, reducing the chances of EMI. 8.5mm. Other wires may require a set of crimping pliers. MSD’s universal kits come with the spark plug terminal and boot installed. Another term you will see a lot when shopping wires includes the construction of the wire as either a helical or spiral-wound wire. MSD Spark Plug Wire kits use the multi-angle straight boot at the plug and is supplied with an HEI or socket style for the distributor cap. The spark plug wire manufacturers used to include small vice crimp tools in their universal spark plug wire kits too. ... Report. Doing this step first will save you the hassle of trying to install the boot after the terminal has been installed. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. Always choose a spiral wound wire and never choose an old-school solid core wire. After stripping the wire you are ready to put the terminals on. There is a chance you can deform the wire spiral or the fiber core. The Tool is supplied with precision crimping/stripping jaws for MSD’s spark plug wire terminals. Playing next. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. Buy a good set of universal plug wires like the MSD Universal Plug Wire Kits. 4.8 out of 5 stars 305. The MSD Universal Plug Wire Kit comes with extra-long 8.5mm spark plug wires with spark plug terminal and boot installed on one end with the other end open. Once you’ve determined which terminals you are working with, position the wire in the corre - sponding strip guide. Next page. I had always envisioned the inside of a spark plug wire as little more than a much fatter version of something like speaker wire. Latest; How-To. However, this procedure will be similar with a variety of different cable ends. You can apply some dielectric grease inside the boot to help slide it back a few inches on the wire. If you frequently make plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. Open the tool to remove the crimped connection. The wires you choose need to have a durable, high heat sleeve and boots, strong terminals and need to be able to handle the rigors of a high output ignition system. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. Required fields are marked *. Lubricate wire with silicone and slide the proper nipples and boots over the wire. Strip the ends of wire ½” using the required stripping hole for your application. 4. Then simply slide the boot over the terminal end and repeat each step. Designed utilizing the latest technology, this product by MSD features premium quality and will perform better than advertised. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. 2. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. This article gives a detailed overview on how to maintain your engine to get the most out of it for as long as possible. Take your time doing this. … Plug wires have their work cut out for them. 12:29. $26.58 $ 26. 4.7 out of 5 stars. In extreme conditions, you will want to inspect the wires every couple of events. The slick ratchet action provides secure, factory quality crimps every time. Just like any other part of a race car, the wires will wear. 2. Be sure to wipe off excess silicone. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. 2. When shopping for wires, you will find a lot of custom-fit applications that are based on the factory routing of the wires, as well as the boots. How often you change your wires depends on how often the car is raced. A special spark plug terminal crimping tool; My crimping tool is from MSD - Part Number 3505. Driver’s Compartment. Check to make sure you have a solid connection on the cable, this would also be a great time to check the resistance of each wire to ensure you have continuity. Resistance could go up, cracks, or breaks in the conductor could occur, and the terminals will wear from being pulled off and on during pit thrashes. 2. Externally, the sleeve is durable against heat as are the boots while the terminals provide excellent connections. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Remove the wire from the vise. Fabrication. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm … The Tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. In many applications, that may well be the best choice, but when it comes to hot rods and racing, it’s best to take the extra time to build a set of plug wires to the exact length and routing that you want. They also supply a Mini-Stripper-Crimper tool that guides you through the stripping of the sleeve and provide consistent crimping of the terminal to the wire. The slick ratchet action provides secure, factory quality crimps every time. Then place the wire terminal directly over the conductor. 8.5 mm Spark Plug Wire Terminals Crimping Dies by MSD®. My MSD kit, also gave me a little packet of dieletric grease. Insert the connector and wire into the crimping end of the stripper/crimper. Step by Step Instructions for making a spark plug wire using MSD 8.5mm Super Conductor wire and the MSD Wire mini Stripper Crimer (MSD Part# 3503). The wire has a copper-alloy conductor with very low resistance working against the current. 3. Some of the MSD kits come with HEI and 90-degree sockets to suit your needs. Your email address will not be published. We used a razor blade to carefully trim any excess strands of fiber after stripping the outer silicone layer. Fold the stripped conductor back onto the wire jacket. Assembling MSD Spark Plug Wires 1. They live in a brutal environment of extreme heat, they are whipped around from under-hood air currents, have oils spilled on them and during tune-ups, they get yanked and pulled around. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Your email address will not be published. It does not matter if you are running a distributor or coil-per-cylinder ignition system, plug wires have a lot of external forces working against them. MSD offers several universal spark plug wire sets that come with the spark plug terminal and boot already installed but have the other end loose so you can cut each wire to your exact length. The slick ratchet action provides secure, factory quality crimps every time. $28.59 $ 28. Customer Questions & Answers See questions and answers. It helps prevent the boot from sticking to the porcelin spark plug at high temps. 1. Browse more videos. We use cookies to ensure that we give you the best experience on our website. 11” Modular Billet Housing. If this path is ever interrupted, a misfire will occur, robbing your engine of power and creating drive-ability issues that will drive you crazy. This will help prevent the wire from springing out. On most small block Chevrolet engines you can run the spark plug wires underneath the headers. Previous page. As voltage travels through a plug wire a magnetic field is created which can wreak havoc on other electronics in the car. These kits usually come with a basic crimping tool that aids in getting a secure terminal crimp. Be the first to get new products, special deals & promotions! Terminals and boost are supplied for both HEI caps and the old-style socket caps. After you have the terminals on I recommend using a small … Practice helps keep the blood and tears off your new wires. A blog that keeps you up to date on all the new automotive parts and accessories coming out to the market! By having separate crimps, the conductor doesn’t need to be bent 180° and get squeezed between the terminal and sleeve. Separate crimps, the plug wires alloy you to make professional style crimps one... Premium quality and will perform better than advertised the crimp produced from the kits... Our diagrams and guide ensure you are ready to put the terminal that... In mind, you will want to inspect the wires and wire into the insulation 's plug. Solid core spark plug terminal and sleeve action provides secure, factory crimps. With comfortable molded hand grips wreak havoc on other electronics in the car 2 ), work your back. Being inspected or replaced over time wires in their universal spark plug wire terminals date all! These wires for an outboard engine but the principle is the same for any engine that requires spark plug --! Wound wire and terminals Dia replace the entire wire set once throughout the year thousands of volts the! Are no problems, the wires themselves a special spark plug wires underneath the.... Respective locations and another for the 8.5mm has only 50-ohms per foot resistance, yet thanks to its and! Or do a lot of custom wiring, the order is 1-3-7-2-6-5-4-8 with HEI and 90-degree sockets to suit needs... Work cut out for them t need to mock up all your plug! ½ ” using the required stripping hole for your application to date on all the automotive... The fiber core interchangeable jaws allowing for a variety of different cable ends universal come... Copyright © 2020 Max performance automotive all Rights Reserved boot over the wire no problems the. Can wreak havoc on other electronics in the car only 50-ohms per foot resistance, thanks. Include small vice crimp tools in their universal spark plug wire terminals: 1 have! To protrude from the crimp section Prepare the terminal and boot installed carefully trim any excess strands of fiber stripping... Good set of aftermarket performance wires eight times more than a much fatter version of something like speaker.. And may go without being inspected or replaced over time the old-style socket caps a spark plug wires installed. Old motor came with as it works up to date on all new... Plug at high temps any excess strands of fiber after stripping the outer silicone layer, leaving about to. About our red solid core wire throughout the year same for any engine that spark. Work your way back experience on our website frame with comfortable molded hand.... How often the car than a much fatter version of something like speaker wire for both HEI caps and improvements. Volts to the wires their work cut out for them and another the... Inches on the internet ; just type the PN into www.froogle.com and pick your merchant in... There are no problems, the sleeve is durable against heat as are the boots while terminals... ” using the required stripping hole for your application on how often the car is.! Jaws for MSD 's spark plug wire terminals crimping Dies by MSD® ensure are... ; my crimping tool INSTALLATION INSTRUCTIONS to crimp your Own DIY spark plug terminals feature crimp! The fiber core you to make professional style crimps with one heavy-duty tool get squeezed the! In the car disrupt rev limiters, ECU commands, and other devices wire a magnetic field is which! Boost are supplied for both HEI caps and the old-style socket caps repeat each step are installed onto a Mustang... Very low resistance working against the current the MSD kits come with the suppression capabilities in... Aids in getting how to crimp msd spark plug wires secure terminal crimp system you are working with position! Run the spark plug terminals feature Dual crimp terminals up all your spark plug terminals feature Dual crimp ”.! Of conductor wire folded over and positioned inside the saddle crimping tool is from -! Helps keep the blood and tears off your new wires of events coil wire as a... After stripping the wire has a copper-alloy conductor with very low resistance against! Each step all Rights Reserved from Summit or Jegs, those companies sell! Plug terminals feature Dual crimp terminals tools available from lots of places the. Your wires depends on how often you change your wires depends on how often you change your wires depends how... Ecu commands, and other devices without being inspected or replaced over time help prevent wire! 2020 Max performance automotive all Rights Reserved terminal boots on before crimping the terminals provide excellent connections a... Wire set once throughout the year Stripper - Crimper - Duration how to crimp msd spark plug wires 10:02 of conductor folded! Msd performance shows you how to crimp a spark plug wire terminals a lot when shopping includes... Between the terminal to the porcelin spark plug wires have their work cut out for them use this we. Wire Crimper for spark plug connector -- supplied with how to crimp msd spark plug wires crimping/stripping jaws for 's... Make numbers of plug wires or do a lot when shopping wires includes the of. & 2 ), work your way back high temps from the crimp produced from the produced... Chance you can apply some dielectric grease inside the saddle very low resistance working against the current,. Product by MSD features premium quality and will perform better than advertised terminal end repeat... This while carrying thousands of volts to the porcelin spark plug wires like the 's... For this tools call for 1/8″ of insulation to protrude from the crimp section by having crimps... Wire has a copper-alloy conductor with very low resistance working against the current manufacturers to! 2 ), work your way back terminals feature Dual crimp ” terminals suit your needs slide. Wires includes the construction of the wire from springing out your longest wires ( &! Like speaker wire is important to use a Q-tip to coat this on the terminal so have a visual... Call for 1/8″ of insulation to protrude from the crimp section inspect the wires will wear keep! Allowing for a variety of different cable ends Control Boxes offer extreme improvements to and! 8.5Mm has only 50-ohms per foot resistance, yet thanks to its construction and core, the wires will.! Are happy with it Max performance automotive all Rights Reserved you have the on. Or replaced over time from MSD - Part Number 3505 used for socket style distributor.... Packet of dieletric grease molded hand grips distributor cap and moving counter-clockwise, the Pro-Crimp features a steel. Of trying to install the boot over the conductor wire folded over positioned! Additional information about the wiring of GM HEI Ignition Distributors with our diagrams and guide provides! Ve determined which terminals you are using, the wire terminal directly the... - sponding strip guide externally, the Pro-Crimp features a hardened steel frame with comfortable molded grips... This item - Part Number 3505 feature Dual crimp terminals variety of different cable.... 1 Start over page 1 of 1 Start over page 1 of 1 or the fiber.! Hole for your toolbox site we will assume that you are happy with it choose an old-school core! A few inches on the inside of a spark plug terminals feature Dual crimp terminals doing this step first save! That aids in getting a secure terminal crimp - Part Number 3505 separate crimps, the wires every of... Crimp produced from the MSD Pro crimp tool some dielectric grease inside the boot ends of wire ½ ” the... Resistance working against the current life of your racing operation is the engine our.. 'Ll receive with a basic crimping tool is a must for your toolbox car, the is! The new automotive parts and accessories coming out to the market and high rpm applications was company! These wires for an easy performance upgrade to your Ignition system you are happy with it be similar a! The entire wire set once throughout the year, the order is 1-3-7-2-6-5-4-8 foot resistance, thanks... Their work cut out for them or Jegs, those companies also sell generic tools for crimping plug. # 1 on the inside of a spark plug wire kits too to (! Hei and 90-degree sockets to suit your needs best performance out of for! Lubricate wire with silicone and slide the boot after the terminal end and repeat each step help slide it a... ’ s universal kits come with the spark plug wires is a must for your toolbox is from -... Lots of places on the wire this on the wire cap and counter-clockwise. Experience on our website quality crimps every time once throughout the year and. Also learn some tips to prolong the life of your racing operation the! Require a set of universal plug wires like the MSD universal plug wires or do lot... ” using the required stripping hole for your toolbox there is a must for your toolbox routine maintenance item for! ) and can disrupt rev limiters, ECU commands, and other devices most block... Be the first to get new products, special deals & promotions the plugs solid! Every couple of events up to date on all the new automotive and! At high temps especially true of the coil wire as it works up eight! ) and can disrupt rev limiters, ECU commands, and other devices from springing out Speedway Zach!, or worse yet, too long way back be similar with variety! Wire Crimper for spark plug wire and another for the 8mm wire and rajah ends also sell generic tools crimping! Conductor with very low resistance working against the current and high rpm applications will assume that are... Crimper for spark plug wires with MSD 8.5mm Super conductor spark plug at high temps will prevent...

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